This machine is a seven-axis three-linkage CNC super high speed external cylindrical grinder, which adopts Siemens CNC system (standard configuration). By configuring the high-end version grinder CNC system, which can realize the highest X-axis linear motor servo linear motion motor, W and Z axis axis servo linear motion servo motor, and CI, C2 shaft rotation, precise control of the driven motor and through frequency conversion control technology to achieve real-time to CBN motorized spindle, and mend the matched control of motorized spindle, It is equipped with a complete set of safety protection and control devices/technologies, such as online dynamic balancing device, AE empty range anti-collision device, etc., to complete the cylindrical high-speed grinding of shaft parts.
Through the research of grinding mechanism of different parts, the most reasonable grinding process is developed. This machine can not only complete the ultra-high speed grinding of conventional ferrous metal, but also complete the ultra-high speed grinding of the outer surface of various typical brittle materials and hard materials. The machine has the following functional features:
1. The wheelhead spindle adopts self-developed ultrahigh speed motorized spindle structure with high rigidity and rotary accuracy. The grinding wheel linear speed is less than or equal to 120M/S (standard configuration, maximum optional 150M/S).
2, the table and cross feed drive screw adopts imported famous brand grinding C3 grade ball screw, and quantitative pre-stretching, good transmission rigidity, small reverse air stroke.
3. X axis adopts linear motor direct drive and static guide to ensure high rigidity, low friction coefficient and good dynamic response of the transmission system.
4, Workhead adopts zero and servo drive technology, the whole machine adopts servo drive technology, USES the CBN grinding wheel spindle repair technology, using high damping structure (material) casting lathe bed technology, using CBN grinding wheel's on-line dynamic balancing technology, by using AE sonar idle interface, and other mainstream technology, reserved manipulator or its own patented technology, Ensure the machine performance stability, safety, reliability, flexibility stronger.
5, The use of high-end grinding machine version of CNC system, enterprise self-developed man-machine grinding interface, reliable work, convenient operation, programming.
6, equipped with axial positioning meter, axial positioning accuracy 0.01mm.
7. Equipped with radial automatic measuring instrument to realize full closed-loop automatic control, the precision of outer circle is stable below 0.003mm.
We can provide ultra-high speed grinding process support for typical industries and materials, which is suitable for high speed grinding of shaft parts in conventional and special industries.
Optional accessories Standard accessories
Water tower type multistage filter water tank, measuring bridge plate, machine leveling wedge, Drive dog (ø50 ~ ø75, 1 piece), CBN grinding wheel (120M/S, 1 piece), CBN grinding wheel dressing roller, spindle oil tank, cemented carbide tip (Morse #4, Morse #5 1 piece each), Grinding wheel disassembly tool , grinding wheel balance shaft, white corundum grinding wheel
Oil cooling machine
Cooling water temperature
Dressing electric spindle
Electric Cabinet Air conditioner
End face locator
Online outside diameter gauge (ø8 ~ ø130)
Diameter gauge hydraulic station
Fog absorption device
Online dynamic balance of grinding wheel
AE empty range anti-collision system
Diamond pen
Special fixtures and measuring tool
This machine is a seven-axis three-linkage CNC super high speed external cylindrical grinder, which adopts Siemens CNC system (standard configuration). By configuring the high-end version grinder CNC system, which can realize the highest X-axis linear motor servo linear motion motor, W and Z axis axis servo linear motion servo motor, and CI, C2 shaft rotation, precise control of the driven motor and through frequency conversion control technology to achieve real-time to CBN motorized spindle, and mend the matched control of motorized spindle, It is equipped with a complete set of safety protection and control devices/technologies, such as online dynamic balancing device, AE empty range anti-collision device, etc., to complete the cylindrical high-speed grinding of shaft parts.
Through the research of grinding mechanism of different parts, the most reasonable grinding process is developed. This machine can not only complete the ultra-high speed grinding of conventional ferrous metal, but also complete the ultra-high speed grinding of the outer surface of various typical brittle materials and hard materials. The machine has the following functional features:
1. The wheelhead spindle adopts self-developed ultrahigh speed motorized spindle structure with high rigidity and rotary accuracy. The grinding wheel linear speed is less than or equal to 120M/S (standard configuration, maximum optional 150M/S).
2, the table and cross feed drive screw adopts imported famous brand grinding C3 grade ball screw, and quantitative pre-stretching, good transmission rigidity, small reverse air stroke.
3. X axis adopts linear motor direct drive and static guide to ensure high rigidity, low friction coefficient and good dynamic response of the transmission system.
4, Workhead adopts zero and servo drive technology, the whole machine adopts servo drive technology, USES the CBN grinding wheel spindle repair technology, using high damping structure (material) casting lathe bed technology, using CBN grinding wheel's on-line dynamic balancing technology, by using AE sonar idle interface, and other mainstream technology, reserved manipulator or its own patented technology, Ensure the machine performance stability, safety, reliability, flexibility stronger.
5, The use of high-end grinding machine version of CNC system, enterprise self-developed man-machine grinding interface, reliable work, convenient operation, programming.
6, equipped with axial positioning meter, axial positioning accuracy 0.01mm.
7. Equipped with radial automatic measuring instrument to realize full closed-loop automatic control, the precision of outer circle is stable below 0.003mm.
We can provide ultra-high speed grinding process support for typical industries and materials, which is suitable for high speed grinding of shaft parts in conventional and special industries.
Optional accessories Standard accessories
Water tower type multistage filter water tank, measuring bridge plate, machine leveling wedge, Drive dog (ø50 ~ ø75, 1 piece), CBN grinding wheel (120M/S, 1 piece), CBN grinding wheel dressing roller, spindle oil tank, cemented carbide tip (Morse #4, Morse #5 1 piece each), Grinding wheel disassembly tool , grinding wheel balance shaft, white corundum grinding wheel
Oil cooling machine
Cooling water temperature
Dressing electric spindle
Electric Cabinet Air conditioner
End face locator
Online outside diameter gauge (ø8 ~ ø130)
Diameter gauge hydraulic station
Fog absorption device
Online dynamic balance of grinding wheel
AE empty range anti-collision system
Diamond pen
Special fixtures and measuring tool
